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- 1). Select an embroidery design that includes prominent areas of satin stitch. The satin stitch areas are the only portions of the design that will be padded with foam.
- 2). Digitize the embroidery machine manually to establish the special requirements for embroidering over foam. For the satin stitch portions, the maximum density of stitches, usually about 7 or 8 threads per millimeter, is required to cover the foam adequately.
- 3). Set the machine for a tiny running stitch to be used just at the edge of the satin stitch portion. This stitch should be as small as possible and placed very close to the ends of the satin stitches. It is the running stitch which will allow the foam to be pulled away from the fabric underneath.
- 4). Preview the stitching on the screen of the machine. Check the exact parallel of the satin stitches, the density of the stitches and the exact spacing of the stitches. Adjust the satin stitch by adding a very small amount of ease to the stitches, if possible, so they will extend fractionally beyond the running stitch.
- 5). Hoop the fabric and lock the hoop in place, including backing or stabilizer according to the machine's instructions. Trim the foam sheet to size if necessary. Place the sheet of foam on the fabric, inside the hoop, and stitch the running stitch all the way around the design to be padded. Do not hoop the foam.
- 6). Anchor the foam piece against the background fabric with one hand while pulling the excess foam away from the running stitch with the other. Leave as clean an edge as possible. If ragged pieces of foam remain, trim them neatly before continuing with the satin stitch.
- 7). Stitch the satin stitch portion of the design over the remainder of the foam. If the stitching does not completely cover the foam, repeat the stitching. At the beginning or end of the stitching, make sure to encase the foam with close stitches.
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