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How Manufacturing of Credit Cards Is Done

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Majority of us use this important tool but we have never bothered how or what is used in manufacturing of credit cards.
Do you wonder from what and how credit cards are made? They are created from several plastic layers, glued together with the center made of a compound known as PVCA (Polyvinyl Chloride Acetate).
This plastic is then mixed with colors and other bonding compounds to improve the general feel.
Various inks are used with color variations to print them, normally these dyes are meant for plastic printing.
Card companies hire designers who specialize in graphic arts.
Each type of card is created with a design.
For an instance, a Red credit card type is for women who are offered discounts for shopping from partner establishments.
Another important ink is the Magnetic-Stripe at the back of the card.
Other features like holograms depending on the issuer are also embedded e.
g.
MasterCard, Visa, and others.
Now that we know some of the basic components, we now discuss how it is produced in simple terms.
Here are the steps of how manufacturing of credit cards is done: 1.
Molding - This is the melting of PVCA with other materials, and then it is placed in molding equipment, and is flattened to the correct thickness through rolling.
It's then followed by cooling down.
This is done by a machine.
2.
Printing - Text and graphics are printed at this stage.
Both silk screening as well as magnetic printing is incorporated.
Magnetic particles, and sometimes small chips, are embedded using heads so as to ensure they properly placed.
3.
Lamination - This is to protect the card including the bio-data sections and enhance its strength.
Normally, the card is printed and laminated on both sides.
4.
Embossing and resizing - Each sheet is then cut into small cards first horizontally and then vertically.
With each card being separate at this point, embossing of names of holders is then done.
The embossed names are also covered with inks and polished coating for final touches.
5.
Shipping - Cards are now shipped to their respective owners.
Each card has to adhere to some level of quality.
It is important to note that ANSI has benchmarked raw materials quality level and the manufacturing processes to ensure that they are properly weighed, blended and mixed and all conditions like melting temperatures etc.
are standardized.
Popular card companies are required to pass this standard.
The author of this article has spent many hours researching and writing about how to erase credi.
He also discusses several related topics such as how virtual credit card works.
Source: ...
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